Monday, November 14, 2016

Week 8 Lathed Pulleys


The actuation of the maze surface is being performed by stepper motors. The stepper motors are themselves connected to levers that will physically manipulate the maze surface. These levers are connected to each other and to the stepper motors in a cable driven fashion. This allows the motors to be placed anywhere in the machine, which accommodates feasible packaging constraints. Another benefit of the cable driven system, especially in the prototyping phase, is the adjustability the system provides. The levers can be adjusted along the motors range of actuation against zero, or either maximum. The levers can also be positional adjusted against each other.


       To allow the stepper motors to manipulate the cable system, custom pulleys had to be machined. The pulleys retain the cable, and provide sufficient friction and moment action between the motor shaft and the cable. The pulleys were machined from available material to adequate specifications. As little thought was given to the material and non-driving dimensions of the pulleys, it is possible that future testing may reveal a need to adjust these attributes.

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